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ali akbar

ali akbar

Engineering

daharki, Engineering

About

Professional Summary Mechanical Engineer with proven expertise in problem-solving and leadership. Experienced in leading technical and cross-functional teams to deliver efficient and innovative engineering solutions. Adaptable and eager to grow in dynamic environments. Education Ghulam Ishaq Khan Institute of Engineering Sciences and Technology (GIKI), Topi, Pakistan Bachelor of Science in Mechanical Engineering (Oct 2021 – Jul 2025) Skills Software: ANSYS CFX, Fluent, CFTurbo, MATLAB, Python, Proteus, COMSOL, SolidWorks, Microsoft Office Technical Skills: Mechanical Design, CFD, FEA, Vibration Analysis, Maintenance, Technical Reporting Soft Skills: Leadership, Team Collaboration, Communication, Documentation, Data Analysis, Decision Making Experience Fauji Fertilizer Company, Mirpur Mathelo – Maintenance Intern (Aug 2024 – Sep 2024) Performed vibration-based predictive maintenance fault diagnosis to detect defects and minimize unexpected failures in centrifugal pumps. Assisted in replacement of packing seal in plunger-type ammonia pump, improving reliability and reducing unplanned downtime. Engro Fertilizers, Daharki – Maintenance Intern (Jun 2023 – Jul 2023) Diagnosed and resolved mechanical seal failures in hot feed pumps at URUT-1, implementing a revised maintenance protocol that reduced pump downtime by 20%. Simulated Davit arm for carrying 3-ton load with 1.5 FOS using Tresca failure criteria. Analyzed backfire and immediate shutdown of INNIO gas engine (E-Unit) and contributed to failure mitigation. Leadership Team Urban GIKI (Oct 2021 – Jul 2025) – Manager Designed a lightweight monocoque chassis with aerodynamic shell, reducing drag coefficient to 0.32 (via CFD analysis in ANSYS). Led 20+ students to fabricate a fully functional prototype car in one month for Shell Eco-Marathon Qatar. Team HPV GIKI-ASME (Nov 2021 – Mar 2025) – Captain Designed a sustainable human-powered vehicle chassis using recycled bicycle parts, reducing carbon footprint. Delivered SolidWorks and ANSYS workshops to 150+ students, mentoring in 3D CAD, FEA, and CFD. Projects Bionic LVAD Centrifugal Pump (Final Year Project): Designed and fabricated a high-precision centrifugal pump (12 L/min flow), ensuring biocompatibility and long-term reliability. Performed CFD simulations to minimize shear stress, reducing hemolysis risk by 30%. CFD on Centrifugal Water Pump: Validated and simulated a semi-open impeller centrifugal pump (3.8 L/s, 5m head) using ANSYS CFX. Improved efficiency and reduced energy losses by 15%. Pipe Cutting Machine: Designed and developed a machine with 7-inch cutting blade capable of precise cuts under 50 N load for varying pipe diameters. Design of Bionic Foot: Designed and simulated a 2-DOF bionic foot in Simulink with PD controller for damped vibrations and precise motion control.

Experience

Intern

Engro Fertilizers Daharki

20232023

Diagnosed and resolved mechanical seal failures in hot feed pumps at URUT-1, implementing a revised maintenance protocol that led to a 20% decrease in pump downtime and improved operational efficiency. Simulated David arm for carrying a 3-ton load with 1.5 FOS using Tresca failure criteria. Analysed backfire and immediate shutdown of INNIO gas engine (E-Unit) issue and contributed to failure mitigation

Intern

Fauji Fertilizers Mirpur Mathelo

20242024

Performed vibration-based predictive maintenance fault diagnosis to detect defects and minimize unexpected failures in Centrifugal pump. Assisted in the replacement of packing seal in the plunger-type ammonia pump, improving reliability and reducing unplanned downtime.

Skills